_Zhejiang Ruian Huayuan Packaging Machinery Co., Ltd.

product description：

Introduction

This model adopts PLC processor, temperature module, servo main motor, and man-machine interface control. The equipment is highly automated, with complete functions and large expansion space. Special devices can be customized according to user requirements. It is suitable for paper-plastic or plastic-plastic blister packaging of disposable throat swabs, masks, syringes, infusion sets, infusion tubes, gauze, etc. Optional online batch number barcode printer, syringe, automatic needle feeder, online flexo printer, visual inspection system.

Packaging example

Performance and characteristics：

reliability

1、	Stable and reliable traction driven by servo motor
2、	The center distance of each column is guaranteed: use a special machine tool to process four holes at the same time.
3、	Pneumatic guarantee: adopt fixed-point production of cylinders and brand-name pneumatic parts. (See configuration list)
4、	Electrical system guarantee: use brand-name electrical components. (See configuration list)
5、	Production hygiene guarantee: Stainless steel and non-toxic PVC are used for the surface of stainless steel, and the contact surface with injection and medicine.

Specifications and structure of each component

1. The base is welded with channel steel, and the main body is framed by iron plate. The mechanism is simple, light and convenient for transportation.

2. The main drive is powered by a servo motor, and the speed is reduced by the reduction box, which drives the clamping chain to clamp the lower film stepping and traction, and each cylinder cooperates to make a periodic motion.

3. Main action mechanism

i. The main components of the lower film feeding: feeding motor, swing arm, feeding roller (aluminum Φ40), etc.

ii. Function: The lower film is sent out in advance, so that the traction chain is labor-saving.

iii. Forming and heat-sealing mechanism: Main components: carbon steel frame, cylinder, guide pillar (GCr15Φ25), linear bearing, mold base, exchangeable mold (aluminum), etc.

iv. The main components of the indentation and cutting mechanism: hobs, carbon steel rollers, knife control cylinders, rodless cylinders, cutters, etc.

v. The main components of the traction mechanism: sprocket, clamping chain (stainless steel), etc.

vi. The main components of the waste output and collection mechanism: conveyor belt (non-toxic PVC), reel (carbon steel), roller brush (PVC), etc.

4. The main components of mold position adjustment: handwheel, bevel gear set, screw (carbon steel), etc.

5. The main components of the printing mechanism (optional): DC motor, printing cylinder (stainless steel), PVC scraper, rubber fonts, etc.

6. Electrical box: The material of the electrical box is SUS304 with a thickness of 1.2mm.

7. Appearance: The overall package is made of SUS304 with a thickness of 1.2mm. There are unsightly places in the body, and doors must be adjusted.

The principle and characteristics of each station mechanism of the equipment

1、	Preheating of the lower film: The heating plate is closely attached to the heating film, and the heating efficiency is high. The heating plate is automatically separated when it is towed.
2、	PVC molding: the upper and lower molds are locked by cylinder action, and there are sealing rings to ensure no air leakage, and vacuum molding. Reliable molding.
3、	Heat sealing: The cylinder moves to seal the upper and lower molds, and the upper mold is heated with a cylinder buffer. The upper and lower molds are sealed with anilox. Good airtightness.
4、	Adjusting mechanism: each mold box mechanism can adjust the left and right positions on the machine base. It is convenient to adjust after changing the mold.
5、	Mould positioning: positioning of the pressing plate, simple operation and convenient replacement.
6、	Cutting section: shaftless cylinder cross cutting, easy to adjust the position. For hob creasing or slitting, the hob can be added or subtracted according to the section.
7、	Printing device: Cylinder type letterpress printing, synchronous printing, which can save the cost of consumables.

Product advantages

1、	The machine body is a casting, which absorbs vibration without deformation. The wall panels on both sides of the fuselage are made of No. 45 steel (thickness 16mm) with strong rigidity, thickness and stability;
2、	The film chain is backward-leaning, and the opening and closing action can be controlled in place, in line with European and American standards;
3、	For standard size products such as syringes, the upper mold of the forming and heat-sealing mold is replaced with a drawer-type extraction. There is no need to disassemble the mold frame, and the mold frame for different strokes does not need to be replaced.
4、	The positioning design of the lower mold pin of the forming and heat sealing mold makes the replacement and positioning simple and quick to avoid the disadvantages of screw fixing.
5、	The mold and cutter stations all have external handwheels for easy adjustment of positions, suitable for molds with different strokes.
6、	The heating method adopts an aluminum heating plate with uniform pipe distribution and integral casting, which has uniform heating and long service life, avoiding the disadvantages of heating pipes.
7、	The cross-cutting can be flexibly used serrated cutting or scalpel type, which is convenient for maintenance and adjustment.
8、	The cursor alignment system adopts American Bonner, which is accurate and reliable.
9、	The temperature control adopts Mitsubishi temperature module, which has high accuracy and can easily realize data export and connection to MES system.
10、	The automatic feeding system of the syringe adopts a chain-plate timing belt to avoid the disadvantages of the screw scraping the printed content.

Technical Parameters：

Serial number	project	Technical Parameters
1	working frequency	6-10 times/min
2	Production capacity	600 molds/hour
3	Forming area of each mold	Standard: 365×365×70mm
4	Standard: 365×365×70mm	Standard 20-400mm
5	Section specifications	Common throat swabs 25×200mm, 16 pieces per row, double rows per mold, can be customized
6	Packaging material	Upper membrane 0.02-0.1×410mm (dialysis paper, soft membrane, etc.) Lower membrane 0.1-0.3×425mm (soft membrane, dura mater, etc.) The inner diameter of the membrane core: φ70-76, the outer diameter of the membrane roll: φ250mm
7	Cursor registration or printing	Error <0.2mm
8	Heating power consumption	Forming upper and lower heating: 6KW, heat sealing heating: 6KW
9	Main motor	Servo motor 1.5Kw
10	Air source conditions	Air flow rate per minute>0.2m3 (self-provided) Pressure: 0.4-0.6Mpa
11	Vacuum condition	Vacuum degree -0.09Mpa
12	Mold cooling	Water-cooling pipeline: consumption is 60L/h, water source and circulation are from standby.
13	Standard machine dimensions	6478×1150×1621.5（L×W×H）
14	Length of feeding table	Standard: 2045 mm.
15	Total Weight	1700kg